Zhenjiang East Biotech Equipment and Technology Co., Ltd.  

Product Name: Turnkey Project Downstream Equipment After Fermentation Process Model NO.: DS Condition: New Pressure: High Pressure or Low Pressure Structure: Multiple Parallel Capacity: >1000L Material: Stainless Steel Type: Fermentation Extraction Environments: Suitable for The Fermentation Process Power Supply: Three Phases, AC380V/50Hz Water Supply: at Least 7deg;C Lower Than The Culture Temp Trademark: EASTBIO or Customized logo Transport Package: Carton/ Wooden Case / Pallets / FCL Specification: In-situ sterilized with clean steam Origin: China Product Description Process Flowing Chart Description:Clear water Supply/feeding pump --------→ Centrifugal spray atomizer Liquid slurry ↓ Final productsHot air distributor → Drying chamber ↑ ↑ Collecting wind exhaust fan←Collecting cyclone Hot air pipeline ↑(Normal temp.) ↑ Cyclone separator Vortex valve High efficiency air filter High efficiency air filter ↓ ↑↑ Exhaust fan/ Centrifugal fan Frozen & dehumidifierElectric heater ↓ ↑ ↑ (Venturi dust precipitator) Primary & medium efficiency air filter Air inlet fan/ blower ↓ ↑ Drain/discharging of waste gasPrimary & medium efficiency air filterConfiguration of Equipment:NO. NAMEMODELQTYDEscriptION & REMARKMaterial Supply System1Supply pump/feeding pumpFeed pump cascaded control automatically with outlet temperature 1Screw pump, acid-resisting, alkali-resisting;With speed Frequency inverter2Material slurry/liquid feed pipelineAtomizer to the centrifuge disk is a double feed tube of high temp. resistant organic material1Feed pump to the atomizer applied the imported high-pressure transparent tubeConnection: quick-fit connectionSealing method: silicone rubber gasketHeating System1Air Pre-filter(Preliminary airfilter)Standard, easy to be dismounted1Filtercore/catridge material:non-woven,aluminum alloyframeHousingmaterial:SUS3042Secondary medium efficiency air filterStandard, easy to be dismounted1Filtercore/catridge material:non-woven,aluminum alloyframeHousingmaterial:SUS3043Air inlet fan/ blower1Material:SUS304, with bracketWith speed Frequency inverter4Electric heater/ heat exchangerφ16, 3kw / root, 54kw.Applied central power regulator, electric tube surface area is big, and the surface temp. is low1Heat pipe material: 2520 heat-resistant seamless stainless steel tube, Liner Material: SUS304, Shell Material: SUS304, imported temperature control precision, secure, not easy to be damaged. Heating system uses two voltage overload circuit breaker safety protection.5High efficient air filter 480x480X3001Filter material: high temp. glass fiber aluminum paper, inner shell Material: SUS304, Filter series: 100,000 grade, Temp-resistant 250ºCDomestic brands (comply with pharm. grade filtration standards)6Hot air duct/ pipe1Internal tubematerial:SUS304,δ=2mm; Finish fineness:natural colorOutsourcing material: carbonsteelwith baking paint finish;Skeleton Material: Q235Heat Insulatingmaterial:aluminum silicateDrying System1High-speed centrifugal atomizerRW50 2.2KW1Part that contactwiththe substrate/ slurry is SUS304 material;Paralleled forcedoillubricationsystem; Lesswearingparts,easytooperate;The use of variable speed transmission pulley, wearing parts less operation, and maintenance is simple and convenient.The domestic brand is applied for Motor with frequencyinverter speed control2Air inletvolute/ spiral housing1Material:SUS304; δ=2mm;Topframe:Q235 structure;Heat Insulatingmaterial:aluminum silicate3Drying tower1Coneangle:55°Material:SUS304 δ=2mm; Finish fineness: Mirror polish;Externalmaterial:SUS304drawingboard δ=0.8mm; framematerial:Q235Heat insulatingmaterial:mineral wool4Viewing door/ hole of drying chamber2 Material:SUS3045LED Illuminationlamp1Power consumption: 20W6VibratinghammerPercussion piston using organic polymer materials, low percussion sound, no pollution noise, with safety devices5Aluminum alloy assembly (Compressed air source will be provided by the Users/ Customer)Material Harvest/ Collecting System1Air exhaust/ air outlet pipe/ air discharge pipeline1Material:SUS304 δ=2mm; Internal finish: Mirror surface polish;Externalfinish:Matt wire drawing All pipe flanges are fine machined with O-ring seals2Cyclone separatorΦ4001Material:SUS304 δ=2mm; Internal finish: Mirror surface polish;Externalfinish:Matt wire drawing3Vortex valve1Material:SUS3044Air duct pipeline1Material:SUS304 δ=1.5mm; Finish: Mirror surface polishFood sanitary-grade pipeline 5Collecting cyclone1Material:SUS304 δ=2mm; Internal finish: Mirror surface polish;Externalfinish:Matt wire drawing6Collecting wind exhaust fan1Material:SUS304, with bracket7Frozen dehumidifier1Outsourcing, assembly parts8Material harvest/ collecting cylinder (barrel)2Material:SUS304; One time mold stamping/punch forming;No welding dead ends, comply with health requirements9Air exhaust/ air outlet pipe/ air discharge pipe1Material:SUS304 δ=2mm; Finish: Mirror surface polishAll pipe flanges are fine machined with O-ring seals10Exhaust fan/Centrifugal fan1Material:SUS304; with bracket, shock pad/ cushions, speed frequency inverter11Venturi wet dust precipitatorWater type1Material:SUS304 (drain/discharging pipe of waste gas will be provided by User/ customers)Auxiliary Facilities1Rail fencing of tower top, platform fence, ramp ladder fenceFence tube φ32, φ28, δ = 3mm1Material:Q235(Domestic standard),Surface with anti-corrosion treatment2Double inclined ladderGround to the operating platform and the platform to the top are all inclined ladder1Material:Q235(Domestic standard),Surface with anti-corrosion treatment3Steel structure operation platform1Material:Q235(Domestic standard),Surface with anti-corrosion treatment4Inclined ladderAtomizer hanger1Material:Q235(Domestic standard),Surface with anti-corrosion treatmentControl System1Electric control cabinet1Material:SUS304; (GB low voltage electrical control cabinet production, in comformity with 3C certification standards); With cooling fan, moisture, lighting and alarm, silicone seal.The entire electrical system applied a voltage overload protection2Electric component1CHNT Brand3Frequency Inverter4INVT Brand4Inlet thermostat(temp. control snsr)1Honeywell Brand of USA.Auto control for inlet temperature5Outlet thermostat(temp. control snsr)1SHIMADEN Brand of Japan.Precise auto control for inlet temperature via freq. regulation.6Pressure gauge 1Dwyer Brand of USA7Differential pressure gauge1Dwyer Brand of USA8Connecting wires & cables1Jiangnan Brand Cable;The supplier is only responsible for the distance from the equipment within 5 meters of wire and cable, beyond part of extended cables will be provided and handled by Users.Optional Configurations For Adding1Vortex valve1Material:SUS3042Air duct pipeline1Material:SUS304 δ=1.5mm; Finish: Mirror surface polishFood sanitary-grade pipeline 3Collecting cycloneφ1001Material:SUS304 δ=1.5mm; Internal finish: Mirror surface polish;4Collecting wind exhaust fanXGB-12, 0.55kw1Material:SUS304, with bracket5Frozen dehumidifier1Outsourcing, assembly partsEastbio has well qualified manpower and comprehensive capability to undertake fermentation engineering turnkey project. Eastbio has vast experience in microbial fermentation technology research as well as scaling-up, technological advanced design capacity, advanced machine manufacturing ability, integrated project organization and execution, commissioning and personnel training capability.Eastbio has gained a good reputation & recognition in bio-processing market by executing several fermentation engineering turnkey projects in Asia successfully.Environments: Plant that suitable for the fermentation process (for example: cleanly, draughty, has drainage equipment etc.).Water supply: at least 7~10°C lower than the culture temperature. Steam supply: external saturated steam (without condensate) supply for sterilization. pressure: 0.30-0.35MPa.Air supply: external clean compressed air supply for fermentation. Relative humidity <60%, discharging pressure: 0.3-0.4MPa. Power supply: three phases, AC380V/50Hz. Air compressor & Electric steam generator would be provided by customer/ end-user.